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"Quality Assures in Every Bag, Every Time"

  • Superior Quality
  • Cost-Saving
  • Ease of Use
  • PeeJay Max Promises
Superior Quality
Superior Quality
1.
Ensuring Consistent Quality by Graded Sand
Normal Sand

Normal sand does not ensure uniform particle size distribution, which can affect the quality of plaster.

Traditional Sand used in plastering typically has particle sizes less than 2.36 mm which are not proportionate, leading to Inconsistent Quality in final plaster mix.

Graded Sand

Xpress Plast uses precisely Graded Sand.

  • Grade 1: 2.36mm - 0.600mm
  • Grade 2: 0.600mm - 0.300mm
  • Grade 3: 0.300mm - 0.150 mm

This ensures uniform particle size distribution, resulting in high-quality plaster. DMM Plant Precisely controls particle size distribution.

2.
Ensuring Consistent Quality Through German Technology
Design Mix
Proper design mix used for production.
Precision Mixing
PLC-controlled DMM plant ensures the proper quantity of raw materials for the perfect CS IV grade mix.
Uniform Consistency
Twin shaft mixer guarantees even blending of all ingredients.
Contamination Free Process
The mix is transferred directly from the machine to the bag, ensuring no contamination.
3.
Ensuring Consistent Quality Through Rigorous Quality Control Testing
Physical Tests for Plastering
  • Consistency of Fresh Mortar
  • Water Retentivity of Fresh Mortar
  • Workable Life and Correction Time
  • Flexural, Compressive, and Bond Strength
  • Water Absorption Coefficient Due to Capillary Action
Consistency of Fresh Mortar
Purpose
To determine the workability and ease of application of fresh plaster.
Method
The flow table test is commonly used. A sample of fresh mortar is introduced into the mould placed on a flow table disc, and then slowly raise the mould vertically, spread out the mortar by jolting the flow table 15 times. The diameter of the mortar in two directions is measured, indicating its consistency.
Water Retentivity of Fresh Mortar
Purpose
To measure the ability of the plaster to retain water, which is crucial for proper hydration and retention property of the mortar.
Method
The fresh mortar after a flow test is placed on a perforated disk of water retentivity apparatus and subjected to a suction force. Take the mortar from the disk and then be subjected to flow test again. Using the two flow values, the water loss is measured, indicating the water retentivity.
Workable Life and Correction Time
Purpose
To determine the duration for which the plaster remains workable and the time available for corrections.
Method
Workable life of a sample of fresh mortar, initially brought to a defined flow value, is measured by the time in minutes at which it reaches a defined limit of stiffness or workability.
Flexural, Compressive, and Bond Strength
Flexural Strength
It measures the maximum stress the plaster can withstand before breaking or stress at failure in bending.
Method
Plaster prisms are cast, cured for 28 days. After curing, dry the prims and tested in flexural testing machine to measure the force required to break them.
Compressive Strength
Measures the capacity of the mortar to withstand under compression.
Method
Plaster cubes are cast, cured for 28 days. After curing, dry the cubes and subjected to compression testing using compression testing machine.
Bond Strength
Assesses the adhesion or interfacial strength between the plaster and the substrate.
Method
The plaster is applied to a standard substrate, cured, and then subjected to a pull-off test to measure the force required to detach it.
Water Absorption Coefficient Due to Capillary Action
Purpose
To determine the rate at which water is absorbed by the plaster through capillary action.
Method
A dried plaster sample is partially immersed in water, and the weight increase is measured over time. The water absorption coefficient is calculated from the data.
Chemical Test for Plastering
  • Insoluble Residue and Soluble Silica
  • Water-Soluble Chloride Content
  • Calcium Oxide (CaO), Sulfur Trioxide (SO3), Iron as Fe2O3, Magnesium Oxide (MgO), Aluminium Oxide (Al2O3), Chloride
Insoluble Residue and Soluble Silica
Purpose
To determine the amount of insoluble and soluble materials in the plaster, which can affect its properties.
Method
A sample is treated with hydrochloric acid, filtered, wash the residue with sodium carbonate and water and then with ammonium chloride for six times. Filter the solution, Dry the filter paper and then weigh the insoluble residue. Soluble silica is measured using gravimetric method.
Water-Soluble Chloride Content
Purpose
To measure the chloride content, which can affect the durability and cause corrosion in reinforced plaster.
Method
Treat the sample with deionized water, nitric acid and then silver nitrate solution. Boil, add indicator and titrate against ammonium thiocynate solution.
Calcium Oxide (CaO), Sulfur Trioxide (SO3), Iron as Fe2O3, Magnesium Oxide (MgO), Aluminium Oxide (Al2O3), Chloride
Purpose
To determine the content of these compounds, which influence the properties and performance of the plaster.
Methods
Calcium Oxide (CaO):
Determined by the titration with EDTA after dissolving the sample in alkaline solutions.
Sulfur Trioxide (SO3):
Determined by the Gravimetric method by adding barium chloride solution.
Iron (Fe2O3):
Determine using colorimetric methods or atomic absorption spectroscopy.
Magnesium Oxide (MgO):
Determined by titration with EDTA.
Aluminium Oxide (Al2O3):
Determine by dissolving the sample in acid and using complexometric titration.
Chloride:
Chlorides are extracted from the plaster sample by titration. Sample is dissolved with water and nitric acid then heat. Cool and then treating with Silver nitrate, trimethyl hexanol. Iron III is used as indicator and titrated against ammonium thiocynate.
Cost-Saving
Cost-Saving
30%
More Coverage
30%
Less Time
30%
Less Cost

Xpress Plast saves costs by streamlining operations and reducing the need for unskilled labor, while still prioritizing skilled craftsmanship and top-notch quality.

30% Less Time
Cost Saving by
30% Less Time

Reduced Rebound Wastage: Xpress Plast minimizes wastage by polymer formulation, cutting down on rebound significantly.

Efficient Mixing Process: Xpress Plast eliminates the need to shift materials to the mixing area, saving time and enhancing productivity on site by instant mix feature.

30% Less Cost
Cost Saving by
30% Less Labor

Reduced Need for Unskilled Labor: Xpress Plast cuts costs by minimizing reliance on unskilled labor and streamlining operations, including efficient material handling processes.

Using Xpress Plast eliminates the need for grout on ceilings, reducing overall costs effectively.

30% More Coverage
Cost Saving by
30% More Coverage

The enhanced coverage achieved by graded sand and fibres formulation. Graded sand ensures uniform particle size, which contributes to smoother finish and better surface coverage. The addition of fibres enhances the strength and cohesion of the plaster mix, reducing shrinkage and cracks while providing a more durable finish. This optimized formulation allows for more efficient usage of the plaster mix, covering larger areas with less material, thereby improving overall project efficiency and reducing costs.

Ease of Use
Ease of Use
Ease of Use with Minimal Onsite Preparation

Ease of Use with Minimal Onsite Preparation

Xpress Plast provides minimal onsite preparation – “just add water”. This feature simplifies plastering processes, offering convenience and efficiency by allowing for easy mixing and onsite application . Based on the instructions on the bag, anyone can easily use Xpress Plast.
Ease of Use with Minimal Storage Space

Ease of Use with Minimal Storage Space

Xpress Plast's ready-to-use plastering dry mortar mix is ideal for construction sites where space for storage is limited. By replacing the bulk storage of sand and cement with a single packaged solution. This solution ensures that construction projects can proceed smoothly without the logistical challenges of managing multiple materials on-site.
Ease of Use with Versatile Application

Ease of Use with Versatile Application

Manual Application
Xpress Plast can be applied manually by masons, providing flexibility for projects that prefer to utilize existing resources effectively.
Machine Application
Xpress Plast is optimized for machine application, significantly increasing application speed and efficiency on larger projects where faster application is advantageous.
Xpress Plast is a versatile plaster solution designed for use in a variety of areas, including interiors, exteriors, and ceilings.
PeeJay Max Promises
PeeJay Max Promises
PeeJay Max Promise
24 x 7 Customer Support
24 x 7 Customer Support
Expert team ready to clear all doubts
Tested & Certified
Tested & Certified
MTC and test reports will be provided
Supply within 24 hr
Supply within 24 hr
Swift order fulfilment to customer needs promptly
On-site Testing<
On-site Testing
28th-day pull of strength- Providing Assurance certificate
Guaranteed buy-back
Guaranteed buy-back
If Xpress Plast doesn't meet the min coverage of 22sqft on a level surface with 12mm thickness, we promise a full refund
Get in Touch with Us
Email
info@peejaymax.com
Phone
+91 790 277 7222
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