PeeJay Max

Consistant Quality
Unlimited Aesthetic Options
Eco - Friendly
PeeJay Max Promises

Consistant Quality

Ensuring Consistent Quality by Graded Sand

Normal Sand

Normal sand does not ensure uniform particle size distribution, which can affect the quality of plaster.

Traditional Sand used in plastering typically has particle sizes less than 2.36 mm which are not proportionate, leading to Inconsistent Quality in final plaster mix.

Graded Sand

Xpress Plast uses precisely Graded Sand.

Grade 1: 2.36mm - 0.600mm
Grade 2: 0.600mm - 0.300mm
Grade 3: 0.300mm - 0.150 mm

This ensures uniform particle size distribution, resulting in high-quality plaster. DMM Plant Precisely controls particle size distribution.

Ensuring Consistent Quality Through German Technology

Design Mix

Proper design mix used for production.

Precision Mixing

PLC-controlled DMM plant ensures the proper quantity of raw materials for the perfect CS IV grade mix.

Uniform Consistency

Twin shaft mixer guarantees even blending of all ingredients.

Contamination Free Process

The mix is transferred directly from the machine to the bag, ensuring no contamination.

Ensuring Consistent Quality Through Rigorous Quality Control Testing

Physical Tests for Plastering

Consistency of Fresh Mortar
Water Retentivity of Fresh Mortar
Workable Life and Correction Time
Flexural, Compressive, and Bond Strength
Water Absorption Coefficient Due to Capillary Action

Consistency of Fresh Mortar

Purpose

To determine the workability and ease of application of fresh plaster.

Method

The flow table test is commonly used. A sample of fresh mortar is introduced into the mould placed on a flow table disc, and then slowly raise the mould vertically, spread out the mortar by jolting the flow table 15 times. The diameter of the mortar in two directions is measured, indicating its consistency.

Water Retentivity of Fresh Mortar

Purpose

To measure the ability of the plaster to retain water, which is crucial for proper hydration and retention property of the mortar.

Method

The fresh mortar after a flow test is placed on a perforated disk of water retentivity apparatus and subjected to a suction force. Take the mortar from the disk and then be subjected to flow test again. Using the two flow values, the water loss is measured, indicating the water retentivity.

Workable Life and Correction Time

Purpose

To determine the duration for which the plaster remains workable and the time available for corrections.

Method

Workable life of a sample of fresh mortar, initially brought to a defined flow value, is measured by the time in minutes at which it reaches a defined limit of stiffness or workability.

Flexural, Compressive, and Bond Strength

Flexural Strength

It measures the maximum stress the plaster can withstand before breaking or stress at failure in bending.

Method

Plaster prisms are cast, cured for 28 days. After curing, dry the prims and tested in flexural testing machine to measure the force required to break them.

Compressive Strength

Measures the capacity of the mortar to withstand under compression.

Method

Plaster cubes are cast, cured for 28 days. After curing, dry the cubes and subjected to compression testing using compression testing machine.

Bond Strength

Assesses the adhesion or interfacial strength between the plaster and the substrate.

Method

The plaster is applied to a standard substrate, cured, and then subjected to a pull-off test to measure the force required to detach it.

Water Absorption Coefficient Due to Capillary Action

Purpose

To determine the rate at which water is absorbed by the plaster through capillary action.

Method

A dried plaster sample is partially immersed in water, and the weight increase is measured over time. The water absorption coefficient is calculated from the data.

Chemical Test for Plastering

Insoluble Residue and Soluble Silica
Water-Soluble Chloride Content
Calcium Oxide (CaO), Sulfur Trioxide (SO3), Iron as Fe2O3, Magnesium Oxide (MgO), Aluminium Oxide (Al2O3), Chloride

Insoluble Residue and Soluble Silica

Purpose

To determine the amount of insoluble and soluble materials in the plaster, which can affect its properties.

Method

A sample is treated with hydrochloric acid, filtered, wash the residue with sodium carbonate and water and then with ammonium chloride for six times. Filter the solution, Dry the filter paper and then weigh the insoluble residue. Soluble silica is measured using gravimetric method.

Water-Soluble Chloride Content

Purpose

To measure the chloride content, which can affect the durability and cause corrosion in reinforced plaster.

Method

Treat the sample with deionized water, nitric acid and then silver nitrate solution. Boil, add indicator and titrate against ammonium thiocynate solution.

Calcium Oxide (CaO), Sulfur Trioxide (SO3), Iron as Fe2O3, Magnesium Oxide (MgO), Aluminium Oxide (Al2O3), Chloride

Purpose

To determine the content of these compounds, which influence the properties and performance of the plaster.

Methods

Calcium Oxide (CaO):

Determined by the titration with EDTA after dissolving the sample in alkaline solutions.

Sulfur Trioxide (SO3):

Determined by the Gravimetric method by adding barium chloride solution.

Iron (Fe2O3):

Determine using colorimetric methods or atomic absorption spectroscopy.

Magnesium Oxide (MgO):

Determined by titration with EDTA.

Aluminium Oxide (Al2O3):

Determine by dissolving the sample in acid and using complexometric titration.

Chloride:

Chlorides are extracted from the plaster sample by titration. Sample is dissolved with water and nitric acid then heat. Cool and then treating with Silver nitrate, trimethyl hexanol. Iron III is used as indicator and titrated against ammonium thiocynate.

Unlimited Aesthetic Options

Unlimited Aesthetic Options Achieved by Polymers

Polymers enhance the water retention property of the plaster during the application, which improves the quality of plastering and the time of consumption without any loss of raw material properties.

Polymers improve the weather resistance of hardened plaster by enhancing their water resistance capabilities. and which leads to many more years of the life of a structure.

Advantages

Increase the Pot life from 30 min to 2 hours
High Strength and Durability
Water, weather and Thermal resistant
Good workability to increase efficiency

Unlimited Aesthetic Options Achieved by Glass Fibre

Glass Fibre enhances the durability of plaster by reducing shrinkage and cracking, allowing for smoother and more refined finishes, ensuring long-lasting aesthetics.

Glass Fibre improves the flexibility and strength of plaster, enabling intricate designs and textures without compromising structural integrity, resulting in limitless creative possibilities.

Advantages

Improved surface quality
Greater impact resistance
Increased durability
Increased impact strength and abrasion resistance
Higher flexural strength

Unlimited Aesthetic Options Achieved by Versatile Application

Xpress Plast is a versatile plaster solution designed for use in a variety of areas, including interiors, exteriors, and ceilings.

It is formulated to meet the CS IV grade standard and this grade is characterized by a compressive strength greater than 6 N/mm² on the 28th day after application.

Advantages

Applicable on various surfaces (concrete, brick, etc.)
Adapts to complex shapes for seamless finishes
Suitable for both indoor and outdoor aesthetics
Easy application reduces time and labor costs

Eco - Friendly

Eco-Friendly

Xpress Plast is manufactured using eco-friendly materials and production processes, minimizing environmental impact.

Go Eco-Friendly by Reducing CO2 Emissions

By incorporating Ground Granulated Blast Furnace Slag (GGBS) into our formulations, we reduce carbon dioxide emissions by up to 20%. This innovative approach helps mitigate environmental harm caused by traditional construction materials.

Go Eco-Friendly by Reducing Wastage

Xpress Plast helps reduce wastage through efficient use of materials and precise manufacturing processes, contributing to a more sustainable construction industry.